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News and Articles

Fire Safety and PV

14/5/2013

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Fire safety of solar photovoltaic systems has been in the news again, this time because of a fire on a hotel near Dartmoor with a PV system. The fire wasn't caused by the array itself, but its presence meant that firefighters were hesitant to tackle the blaze before it had caused severe damage to the building. Thankfully, no-one was even hurt.

When designed and installed correctly PV systems are safe and a well-trained firecrew can deal with them. But, because they are relatively new to the UK, every time this comes up, people understandably question the safety of PV.

Fighting Fires involving PV

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Firefighters are understandably wary of PV systems: By design, most installations will involve higher-than-normal voltage, DC circuits that are always live even when the mains is cut. However, a properly designed system will allow for that and minimise the exposure to the hazard. Furthermore, with proper training and equipment, the additional risk to firefighters tackling a blaze is actually minimal. However, one of the "issues" is that PV is so safe and fires happen so rarely that most crews don't have any experience in dealing with them!

In fact, studies in the US and Germany have been carried out and have shown that if appropriate care is taken, the presence of a PV system should not affect whether a crew can tackle a blaze.
Just earlier this month, the MCS held a conference specifically to address firefighters' concerns. It follows years of industry working with fire and rescue services (some of which I've been involved in). The aim of this particular conference was to bring those crews who had experienced PV fires together, so that lessons could be learned, procedures built on and crews trained appropriately. It also gave the industry a chance to communicate recent improvements in design: MCS scheme requirements also have recently changed to incorporate a number of ideas to help firefighters into designs and installations, such as fitting labels by the incoming fuse cut-out to signal that solar PV is on the roof.

Minimising Risk by Design

Obviously, as with any electrical system good workmanship, adherence to standards and using quality products will go a long way to providing a safe, reliable installation. But there are other best-practice details which are well worth bearing in mind for your project. A lot of it comes down to care and experience, but points include:
  • Specify equipment designed - and manufactured - for use in PV systems. For example, DC switchgear needs a dedicated construction
  • Ensure As-Built drawings are accurate, show the location of PV hazards and are kept on site
  • Minimise the exposure to DC within the building, and avoid crossing fire corridors
  • Fit additional DC isolators nearer to the array if there's a risk of damage... And consider remote switching options and fire-safety switches
  • Where there is a notable risk of damage or fire, consider using additional technologies, such as arc-fault detection, DC voltage optimisation or even microinverters
A lot of this comes down to taking time and care to do the job properly at both the design and installation stages, and then communicating the design with anyone that needs to know, such as fire crews and facility maintenance teams. Whether or not you think solar is an expensive energy source, there is no excuse for a rushed or cheap job.
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MCS Releases new PV standard

16/2/2013

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Last week, the MCS scheme body released version 3.0 of key installer standard MIS 3002. Alongside it came the long-awaited third revision of the Guide to Installation of Photovoltaic Systems, one of the key design documents for PV systems alongside BS7671 and ER G59 and G83.

Significant Changes

Between them, MIS 3002 and the new Guide are a significant update on the previous standard. In the six years since the second Guide was released, PV in the UK has changed from a small cottage industry dominated by pioneering specialists to a fully mainstream business. The changes reflect this collective experience as well as updates for new technologies and methods.
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There are many changes to the Guide, which is now maintained by MCS, and far too many to list here in detail. However, this is a flavour of the scope and scale of the updates:
  • Safety is (as ever) a key driver, with a number of new rules (such as a 1000Vdc cap on building-mounted systems) and installation methods to reduce the risks of working with DC
  • Sizing rules cover cell technologies other than crystalline silicon
  • Component specifications are expanded on, from DC cabling to isolators to RCDs
  • System performance methods have been completely revamped, with a method to estimate shading by hand and a local irradiance database. This is a massive change and will require considerable retraining of surveyors around the country
  • A standard Fire and Rescure Notification label for to warn firefighters of the presence of the PV system has been implemented; this was first suggested in a BRE conference in July 2011
  • Earthing arrangements are covered in more depth, and apparently there have been changes to the way transformerless inverters are treated
  • Standard structural assessment and wind loading procedures for trussed and cut domestic roofs have been included, reducing the need for external assessments
  • The commissioning procedure enforces compliance with BS EN 62446 (the 2nd edition was based on a draft of the standard)
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The new Fire & Rescue PV Notification sign
In general, these changes are welcome, and will help to further raise the standard of installations around the country.

There are also a number of references to the soon-to-be-enforced MCS standards for roof mounting products, which I will write about in another post.

What is the Guide to the Installation of PV Systems?

The Guide has been used in the UK PV industry for a decade, and is the primary set of rules and guidance on the design and installation of PV systems (way beyond the BS7671 Wiring Regulations, for example). The first two editions were published by the Department of Trade and Industry, and it is still often referred to - especially by old-timers - as the DTI Guide.
Ever since its first edition, the guide has provided essential guidance to designers. It covers everything from selecting modules and inverters, safety factors for selecting DC cables and switchgear, AC wiring requirements (earlier editions of BS7671 didn't cover SSEGs) and safe installation methods.
A copy of the latest version can be downloaded from the MCS website.
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Revised Engineering Recommendation ER G83/2

16/1/2013

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After several months of consultations with OFGEM, DNOs and stakeholders from the disitributed generation industry (of which I was a part), the Energy Networks Association published the latest update of Engineering Recommendation G83/2, replacing G83/1-1.
The ENA has also published a revised version 19 of the Grid Code, which gives installers and manufacturers until 1st March 2014 to implement the necessary changes.

Key Changes

There have been a number of substantial changes to the Recommendation, which for the most part reflect the increasing penetration of renewable energy into the Grid. Key changes are:
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  • Application forms for multiple site projects have been simplified (hooray!)
  • There is a proper definition of multiple sites, which does expand its scope a bit
  • Inverter settings will change to become similar to those in G59/2-1
The last point brings the document in line with the requirements for larger projects, and is to be widely welcomed as it brings greater stability to the public supply network. It's not quite the dynamic approach taken by Germany's current VDE-AR-N 4105 and others, but it is definitiely an improvement.
The changes to multiple-site projects was the subject of considerable discussion in the Distributed Generation Working Group run by ENA for the purpose. The intention is to protect DNOs fairly against incremental changes to their network caused by rapid uptake of domestic PV systems. After all, 25 typical domestic PV systems - just one street - can create a 100kW generator on the network overnight without the DNO finding out about it until 28 days after the event. Yet doing the same as a single commercial project would require advance notice to allow for grid studies, reinforcement work etc. The challenge has been how to give DNOs fair notice without unduly interfering with customers getting a system installed.

What is ER G83?

Officially titled "Recommendations for the Connection of Type Tested Small-Scale Embedded Generators (Up to 16A per phase) in Parallel with Low Voltage Distribution Systems", Engineering Recommendation G83 is enshrined in the Grid Code for the UK. This Code is a set of requirements coordinating the efforts of the various Distribution Network Operators around the UK - the organistations that own the national electrical cabling system. G83 itself sets out the rules for connecting most domestic renewable energy systems to the public grid. It sets out the required installation and product standards, protection arrangements and the process by which potential clients can, via their consultants, apply for their system to be connected.
A core part of G83 is the provision of protection against deviations in voltage and frequency, and providing systems to enhance the stability of the national power networks. A common misconception is that this is protecting the generator; actually it is the network that is being protected, and this is why network operators insist on implementing it before they let a system be connected.
To illustrate this, many clients ask me "Why can't my system keep working when the mains fails?" The answer is quite simple: If the mains fails, it's because there's a fault or its been switched off, and either way there will be someone coming along to work on it soon. If it continued to generate, it would feed power into the fault, which would of course be rather dangerous for the linesman fixing the supply!
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Happy Christmas!

26/12/2012

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Merry Christmas to you all!
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Website Under Construction!

18/10/2012

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Please excuse any rough edges!
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